Stresses in a Flywheel Rim :Ā A flywheel, as shown in Fig. 1, consists of aĀ rim at which the major portion of the mass or weightĀ of flywheel is concentrated, a boss or hub for fixingĀ the flywheel on to the shaft and a number of arms forĀ supporting the rim on the hub.

The following types of stresses are induced inĀ the rim of a flywheel:

1. Tensile stress due to centrifugal force,

2. Tensile bending stress caused by the restraintĀ of the arms, and

3. The shrinkage stresses due to unequal rateĀ of cooling of casting. These stresses may beĀ very high but there is no easy method of determining.

This stress is taken care of by aĀ factor of safety.

We shall now discuss the first two types ofĀ stresses as follows:

1. **Tensile stress due to the centrifugal force**

The tensile stress in the rim due to the centrifugal force, assuming that the rim is unstrained byĀ the arms, is determined in a similar way as a thin cylinder subjected to internal pressure.

Let b = Width of rim,

t = Thickness of rim,

A = Cross-sectional area of rim = b Ć t,

D = Mean diameter of flywheel

R = Mean radius of flywheel,

Ļ = Density of flywheel material,

Ļ = Angular speed of flywheel,

v = Linear velocity of flywheel, and

Ļt = Tensile or hoop stress.

Consider a small element of the rim as shown shaded in Fig. 2. Let it subtends an angle Ī“ĪøĀ at the centre of the flywheel.

Volume of the small elementĀ = A.R.Ī“Īø

ā“ Mass of the small element,

dm = Volume Ć Density

= A.R.Ī“Īø.Ļ = Ļ.A.R.Ī“Īø

and centrifugal force on the element,

dF = dm.Ļ^2.R = Ļ.A.R.Ī“Īø.Ļ^2.R

= Ļ.A.R^2.Ļ^2.Ī“Īø

Vertical component of dF

= dF.sin Īø

= Ļ.A.R^2.Ļ^2.Ī“Īø sin Īø

ā“ Total vertical bursting force across the rim diameter X-Y,

= Ļ.A R^2.Ļ^2

0

sin d

ā« Ļ Īø Īø

= Ļ.A.R2.Ļ2[ ]0 ā cos Ļ Īø = 2 Ļ.A.R^2.Ļ^2 Ā Ā Ā Ā Ā Ā Ā Ā Ā …(i)

This vertical force is resisted by a force of 2P, such that

2P = 2Ļt Ć A Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā …(ii)

From equations (i) and (ii), we have

2ĻA.R2.Ļ2 = 2 Ļt Ć A

ā“ Ļt = Ļ.R2.Ļ2 = Ļ.v^2 …( Q v = Ļ.R) Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā …(iii)

when Ļ is in kg / m^3 and v is in m / s, then Ļt will be in N / m2 or Pa.

2.** Tensile bending stress caused by restraint of the arms**

The tensile bending stress in the rim due to the restraint of the arms is based on the assumptionĀ that each portion of the rim between a pair of arms behaves like a beam fixed at both ends andĀ uniformly loaded, as shown in Fig. 3, such that length between fixed ends,

1 =Ā Ļ D/n = 2Ā Ļ R /n

The uniformly distributed load (w) per metre length will be equal to the centrifugal forceĀ between a pair of arms.

ā“ w = b.t.Ļ.Ļ2.R N/m

We know that maximum bending moment,

M = w l^2 / 12 = b tĀ Ļ w^2 R (2 Ļ R/ n )^2/12

and section modulus,

Z = 1/6 bĀ Ć t^2

ā“ Bending stress,

Ļb = M/Z =Ā b tĀ Ļ w^2 R (2 Ļ R/ n )^2/12Ā Ć 6/b t^2

= 19.74Ā ĻĀ Ļ^2 R^3 / (n^2 t ) =Ā 19.74Ā Ļ v^2 R / (n^2 t ) Ā …(Substituting Ļ = v/R) Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā ……(iv)

= 3/4Ā Ļt + 1/4Ā Ļb = 3/4Ā Ļ.v^2 + 1/4 (19.74Ā ĻĀ v^2 R/n^2 t) Ā ……(v)

## Leave a Reply